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PORTABLE CMM INSPECTION SERVICE

  • We are doing Portable CMM Inspection Service with High Accuracy Machines From Romer Arm, Faro, Kreon Machines
  • We have the Size of 2500mm, 2700mm, 3500mm size in a single setting measurement.
  • We can do up any size of components. So side does not matter
  • We can Measure wit 3D CAD Model Comparison and 2D Comparion
  • We are doing Inspection at your site ( Shop floor )

Application

WELDING FIXTURES INSPECTION

PROFILE FIXTURES INSPECTION

POSITION, RECEIVER PROFILE AND SPECIAL GAUGES INSPECTION

DEVELOPMENTS PARTS INSPECTION

MASS PRODUCTION PARTS INSPECTION

DIE AND MOULD INSPECTION

TUBE FIXTURE INSPECTION

SURFACE INSPECTION

FITUP GAUGE INSPECTION

SHEET METAL PARTS INSPECTION

BIW FIXTURE INPSPECTION

BIW BODY INSPECTION

HEAVY VEHICLE BODY AND CHASIS PARTS INSPECTION

3D LASER SCANNING INSPECTION SERVICE

  • We are doing 3D Laser Scanning Inspection with High Accuracy and High Resolution
  • High Precision Non Contact Laser Scanning by Blue Light Scanning Inspection
  • We are doing 3D Comparison Report , 3D Modeling , Point Cloud Inspection , Reverse Engineering,
  • We are doing 2D Analysing and 3D analysing of the Scan Cloud data( stl file ) with and without 3D data.
  • Reverse Engineering

Application

Patterns Inspection

Tool ,Dies and mould Inspection

Castings parts profile Inspection

Injection moulded parts Inspection

Reverse Engineering

All Industrial Parts and Commercial Products Developments

Medical Parts Developments

Aero Space Components

Railways Part

BLUE LIGHT SCANNING INSPECTION SERVICE

  • We are doing Advanced Blue Light Scanning Inspection by using Carl Zeiss COMET 3 Structural Scanner.
  • 8Mp and 800mm field of view.
  • Very high Accuracy and Resolution of Structural Scanning Inspection.
  • Blue Rays are given Smooth Surface of Scanning Cloud Data
  • We can do very large size of components
  • We are doing On-site Scanning Inspection.
  • Can do Scanning any type of components
  • We providing 3D Comparison Reports
  • We are doing Core box , cavity Analyse with the scan data
  • Aerospace – can do complete aircraft scanning and its assembly.

Application

All Industrial Components scanning Inspection

Commercial Products scanning for development

Aluminium, Cast Iron Casting Inspection

Reverse Engineering

Small Gears Scanning with Accuracy

Aerospace Components

Automotive Industry parts

Sheet Metals Parts Scanning

Shoe Mould

CMM INSPECTION SERVICE

  • We are using ZEISS 3D CNC Co-Ordinate Measuring Machine AND Brown & Sharp 3D CNC Co-ordinate measuring Machine
  • Machine model : Contura G2 , Spectrum II , Inspector and Global
  • Accuracy of Machine is 1.8µm & 2.1µm.
  • Fully Automatic Probe Head
  • Auto Indexing Probe head for any Angle Measurement
  • Fixed Probe Head for High Accuracy and Repeatability
  • Measuring Range: X = 700mm Y = 1000mm Z = 600mm
  • Enter size, form and position tolerances directly from the CAD model.
  • We are doing Inspection by “ CNC MODE “ for repeat components. So measurement time will be reduce
  • All types of Industrial Components we are doing Inspection like, GD&T , Co-Ordinates , Angles, Distance, Profiles, Surface, Trim,
  • We are doing CAD Model Comparison with the Components
  • Our CALYPSO and PC-DMIS Software giving easy Understanding reports.
  • We are doing Gear Measurement by using CMM – spur gear, helical gear, bevel gear

Types of Components for Measurement

Layout Inspection

Industrial Gauges

Milling Components Inspection

Turning Components Inspection

Injection Mould ( Plastic ) Parts Inspection

Sheet Metals parts Inspection

Jig and Fixtures Inspection

Castings ( Cast Iron, Aluminium .,etc ) Components Inspection

Moulding Inspection

Patterns Inspection

PDC & GDC Components Inspection

Rubber Parts Inspection

CNC MACHINE LASER CALIBRATION

  • We are doing all type of CNC Machines Linear Axis Calibration by using Renishaw XL-80 Laser Interferometer.
  • Very high precision Laser source
  • XL-80 is able to directly measure geometric errors in a machine independently, unlike Laser Tracker System.

    Uses of CNC Machines Calibration

  • Comply with Quality of Products has to been Produced
  • Increase Machines Life by id>entifying its source of Errors
  • Increase machines upti>me
  • Error Compensation
  • Improve Machine Performance
  • Prove the Performance of your Machines
  • Can Provide the Professional Maintenance s>ervice
  • Can minimise the down time of machines
  • Impr>ove your Business performance with calibration

Types of machines to calibrate

CNC VERTICAL & HORIZONTAL TURNING MACHINES ( LATHES)

CNC VERTICAL & HORIZONTAL MILLING MACHINES (VMC , HMC,)

CO – ORDINATE MEASURING MACHINES (CMM )

UNIVERSAL LENGTH MEASURING MACHINE ( ULM )

CNC VERTICAL & HORIZONTAL BORING MACHINES

CNC EDM (WIRE CUT ) & CNC ROUTER MACHINES

CNC PLASMA CUTTING , LASER CUTTING , WATERJET MACHINES

CONVENTIONAL MACHINES DRO , ROBOTICS , ETC

CNC MACHINES BALL BAR TESTING

  • We are doing the Ball Bar Calibration for CNC Machines with high accuracy of Renishaw Master.
  • We can found the 17 types of error like circularity, back lash, reverse spike, by using Ball bar testing
  • We can find out error from 50 to 600 mm of range in the work area
  • Ball Bar calibration data will be very much useful for deciding, compensation is need for the machine or not.
  • Ball bar calibration provides simple , rapid check of a CNC machines tools positioning performance to recognized International standards ( ISO , ANSI/ASME etc)

Uses of CNC Machines Calibration

Comply with Quality of Products has to been Produced

Increase Machines Life by identifying its source of Errors

Increase machines uptime

Error Compensation

Improve Machine Performance

Prove the Performance of your Machines

Can Provide the Professional Maintenance service

Can minimise the down time of machines

Improve your Business performance with calibration

REVERSE ENGINEERING

  • We are did 1000+ projects of Reverse Engineering.
  • We are using advanced very high Accuracy of Machines like Structural Scanner with Blue Light, Portable Arm Scanner , Handy Scanner , CMM ,VMS for getting Raw Data
  • All type of Components can make 3D data and 2D detailing

SURFACE FINISH INSPECTION

  • We are doing Surface roughness Inspection
  • Portable for Easy Measurement shop floor , onsite
  • Roughness Parameters comply with ISO, DIN, ANSI, JIS
  • 42 ANALYSIS PARAMETER PROVIDED INCLUDING BASIC Ra, Rq, Rz, Ry etc

VIDEO MEASURING PROFILE PROJECTOR INSPECTION

  • We are doing Video Measurement / Profile Projector Inspection of all type of components
  • We can measure 300x200 with Z axis
  • Stamping parts, circuit boards, patterns, films, Gaskets, foils radius gauges, profile gauges, pitch gauges etc can do te measurements
  • This is non contact measurements
  • Precision parts, nozzles , watch and clock components , small gears , key , tools , dies ,pistons, valves can do the measurements
  • Very vary small small size parts can do the measurements

LASER TRACKER INSPECTION SERVICE

  • We are doing Laser Tracker Inspection service all over India by using Advanced Faro Vantage with the best accuracy of Measurement.
  • We are doing Inspection at your site ( Shop floor )
  • We can able to measure from 100mm to 160meters in single setting
  • We can do the measurement No limit size by using Leaf Tracking system.
  • Size does not matter.
  • 3DCAD Model Comparison and 2D Comparison
  • Very large size of components can do the 3D measurement.
  • We can Use ‘’TRACK ARM ‘’ (We can connect Laser Tracker and Portable CMM) Concept for Large size part for maintain good accuracy and hidden points measurements.

MEASUREMENT FIELD

WIND ENERGY – Main frame, Hub, Blade Measurement etc

AEROSPACE - Body, Turbine , Blades etc

RAILWAYS – Coach , Bogie etc

AUTOMOTIVE INDUSTRY – BIW, Chassis , Robotics etc

SHIP BUILDING – Body, Turbine , Frame Levelling , shafts etc

CONSTRUCTION EQUIPMEMTS – Earth movers , Factory setup level, Conveyers etc

SEA LEVELLING – Machine Bed Levelling , Assembly Station Levelling , Fixtures Levelling etc

COMMERCIAL VEICLES – Chassis , Body etc

Improve your Business performance with calibration

CONTRACER INSPECTION SERVICE

  • We are doing Contour Measurement by using Zeiss and Mitutoyo Machines with best accuracy.
  • The Continuous Tracing Measurement can take exact Profiles, radius, curves, angles linear dimensions of Inner and outer profile of Components
  • We can take the measurement with different type of probe
  • Without Cut the Part we can measure the internal groove radius and all complicated features.
  • We can take more dimension in a single trace of components profile.
  • This very advantages for layout Inspection and Prototyping parts.

CONTRACER INSPECTION SERVICE

  • We are the NABL accredited Laboratory as per ISO/IEC 17025:2017.
  • We are doing NABL Calibration in the field of Mechanical as Dimension, Pressure , Sound , Speed
  • We are doing NABL Calibration in Precision Masters like ULM, CMM by using Laser Interferometer
  • We are doing Calibration of all the Basic Instruments and Precision Instruments and Gauges as per the Standards.
  • We are doing Machine tools ( CNC Machines ) Calibration by using Renishaw Laser Interferometer and Ball bar Testing.
  • Pressure Gauge Calibration, Tacho meter calibration, Sound level Calibration .
  • 2D height gauge, Surface plate, Slip Gauges, Caliper Check, Check master, and all dimension scope..

GEAR MEASUREMENT

  • We are doing Gear Measurement by using CMM.
  • High precision Scanning Head for Gear Measurement
  • We can do the measurement of Gear Profile, Gear angle, Pitch etc
  • We can do the Gear Measurement of Spur Gear , Helical Gear , Bevel Gear.
  • Involute gears and splines as well as splines with linear profiles can be measure. It does not matter if it is an external or internal gear, spur or helical. Special shapes such as conically corrected gears or beveloids as well as parallel key splines or serrated splines can also be analysed

THIRD PARTY INSPECTION SERVICE

  • We are doing Third party Inspection service for Components and Product evaluation.
  • We are taking as a project and go to the Supplier end
  • Validating all the measuring Equipment’s are calibrated
  • Then we are starting measurement as per the Engineering Drawing and Visual Inspection by Lot or Sampling method
  • We will go in to the Production line and control the Quality in line itself
  • Ensuring the Final dispatch part by final Inspection by sampling or lot as per customer request.
  • We will eliminate the rejected parts in the dispatch items.
  • We are supporting customer and Supplier for getting Good Quality of parts.
  • We are doing Inspection in Customer Place as Incoming Inspection and Supplier End as Final Inspection.